EXP is the expanded embroidery format read by Melco and Bernina machines. With SewFlow you can skip sourcing artwork entirely — describe what you want, let AI generate an embroidery-friendly image, and download an EXP file ready to stitch.
Step-by-Step: AI to EXP
- 1Open sewflow.com/ai.
- 2Type your design description and pick an optional style.
- 3Click Generate Design.
- 4In the converter, set your hoop size and adjust thread colours.
- 5Select EXP as the output format.
- 6Preview the stitches, then download your .exp file.
- 7Copy the file to a USB stick and load it on your Melco or Bernina machine.
Generate an AI design and export it as EXP:
Open AI to Embroidery →Tips for Clean EXP Output
- •Steer prompts toward flat, bold artwork with only a few colours.
- •Keep designs above 30 mm so fine details survive in thread.
- •Use the preview to catch cramped fills before downloading.
- •Confirm the colour order at your machine, since EXP stores stops rather than named threads.
Fewer Colours, Faster Stitch
Each colour adds a stop and a thread change. Prompt for two or three flat colours to keep your EXP design quick to run.